Thursday, February 10, 2011

Filter Rack Installation Inside a Plenum

This morning I am working on a custom cold air filter box. Basically a plenum with a filter rack riveted inside. I fabricated the plenum and just finished installing the filter rack. Here are a few basic before and after pictures.

 Here are a couple pictures of the finished plenum without the filter rack installed. As you can see, I have left a slot in the plenum ( 1 1/4" wide ) where the filter will slide in and out.


Next I have to fabricate the 1"x1"x1" channel pieces that will become the finished rack inside the plenum. The plenum is a basic 16" x 24", so I will need two 23 3/4" rails for the long sides and one 15 3/4" rail for the short side. Notice I have subtracted 1/4" from each rail. That is so the rails fit easily inside the plenum without any unneeded force, while allowing for movement in the plenum for easy installation on the job site. I have also cut some 45 degree notches on the 15 3/4" rail so that when the filter slides inside, it won't get caught on a bent corner of metal.


All that is left to do is rivet the sections of rail inside the plenum and the rack is installed. I usually start by installing the 23 1/4" sections first and then slide the 15 3/4" section down inside the other two rails. Now the customer can pick it up and install it on the job site. I have used some basic filter material in the picture to show how the filter would slide inside the plenum. I would not suggest using this as a filter for a homeowner. Buy some high quality filters that will last.

Monday, February 7, 2011

Our Favorite Super Bowl Commercial: Detroit Rock City

Our favorite Super Bowl commercial was hands down the Eminem Chrysler spot. Gotta love the appreciation of manufacturing in this country and the importance of one of the great city's in America. Love it or hate it, Detroit Rock City is an important cog in the workings of the country as a whole. With the jobless rate still hovering in the 9% range, a busy Detroit is a good sign for the direction of the jobless market and the country's ability to build things going forward.


Wednesday, August 4, 2010

List of HVAC Manuals and Books For Kindle

The Kindle and ipad are quickly becoming the norm when it comes to reading books and magazines instead of prior print editions. Well, the same goes for those bulky HVAC manuals that you have in your truck or office that you reference for data regularly.  

Good news!....Some of those same books are in convenient digital form for your Kindle or e-reader device so you can keep more of them on hand without the stacks and mess of heavy print books. Now you can take them on the go when you need them on a job, a quote or to and from the office daily without breaking your back. Here is a list of some of the more popular HVAC manuals and books for your Kindle or e-reader.
 
HVAC Equations, Data, and Rules of Thumb presents a wealth of state-of-the-art HVAC design information and guidance, ranging from air distribution to piping systems to plant equipment. This popular reference has now been fully updated to reflect the construction industry's new single body of codes and standards. Featuring an outline format for ease of use, the Second Edition of this all-in-one sourcebook contains: * Updated HVAC codes and standards, including the 2006 International Building Code * Over 200 equations for everything from ductwork to air-handling systems * ASME and ASHRAE code specifications * Over 350 rules of thumb for cooling, heating, ventilation, and more * New material including: coverage of the new single body of construction codes now used throughout the country
 
 
 
 IDENTIFY AND SOLVE EVEN THE MOST COMPLEX HVAC OPERATING PROBLEM IN SECONDS! Here's a single-source reference that provides quick accurate answers to even the toughest HVAC questions! Portable, simple, well-illustrated and with just enough text to get the job done, HVAC Instant Answers provides fingertip access to the HVAC solutions needed to solve even the most difficult problem – in a flash. Packed with schematic diagrams, system layouts, flowcharts, and graphics for the quickest, most understandable solution possible, HVAC Instant Answers is both a great learning tool for those entering the field as well as a reliable reference from which even experienced pros will learn something. You'll find crystal-clear descriptions of common symptoms, controls, and problems – along with the best solution. HVAC Instant Answers will tell you exactly what to do when problems occur with: * Air distribution systems * Central cooling plants * Compressors * Condensers and cooling towers * Converters * Fans and Pumps * Rooftop units * Steam distribution * Thermal energy storage systems * Valves and dampers * Water loops * Zones You'll also find a handy list of tools, sensor specification charts, and just about everything else you need to get the job done right. 
 
 THE MOST COMPREHENSIVE GUIDE TO INDOOR AIR QUALITY AVAILABLE This handbook brings you solutions to virtually any problem in the field. Leading U.S. and international experts help you to create and maintain safe and healthy environments in structures from hospitals to residences, and handle a range of questions from health and comfort effects and physiologic thresholds to ventilation measurement and employee programs. For answers on instrumentation, contaminants, codes, and guidelines--for the solutions you need to assess, design, and maintain healthy and productive indoor environments, Indoor Air Quality Handbook is the one source to have. Assess Indoor Air Quality Complaints-Evaluation Methods-Risk Management and Communication Strategies-Critical Review of Sick Building Investigations -Indoor Concentration Data for Microbiologicals, Chemical Compounds, Particles, and Fibers *Understand Critical Issues-Health and Productivity Costs of Poor IAQ-Filtration, Air Cleaning, and the New ASHRAE Standards Design Healthy, Comfortable, and Functional Buildings-Application of Models and Advanced Techniques-Commissioning Buildings to Perform as Designed-IAQ in Schools, Hospitals, Sports Facilities, Office Buildings Apartments, and Transportation Vehicles
 
 Keep it cool or heat things up This third volume of Audel’s HVAC Library gives you a comprehensive, hands-on guide to installing, servicing, and repairing all basic air-conditioning systems in both new and older construction. You’ll also find complete coverage of specialized heating units–radiators, radiant heating systems, stoves, fireplaces, heat pumps, and indoor/outdoor pool heaters, plus fans, exhaust systems, air filters, and more. It’s what you need to complete your HVAC reference library. * Make accurate calculations for AC system output * Tailor AC systems for older construction * Learn to install and service today’s popular electronic air cleaners and filters * Service less common heating systems such as coal-fired furnaces * Install, maintain, and repair humidifiers and dehumidifers * Handle radiators, convectors, and baseboard heating units
 
 
 
Click Here to get your very own Kindle
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Friday, July 30, 2010

When Business is Slow, Take What You Can Get

Sometimes when business is slow, you find yourself taking jobs that aren't really your M.O. Well, lately business has been slower, so we took one of those jobs this morning. Now, to be clear, the job was hooking up the duct work to the ventilation system for a paint booth. This, in a sense is exacactly what we do and should be no problem. The issues for us were that the application was more commericail, with 18" spiral duct and a system (i.e. ventilation for a paint booth) that we were unfamiliar with. However, we knocked it out in a few hours, the job came out great and we went home paid and happy. All in all a good day for K & E Sheet Metal and a lesson that sometimes doing something you never tried can bring new business opportunities.

Here's a few pics!
Top of The Paint Booth
Connection to Outside Exhaust
Total Project
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Wednesday, July 28, 2010

Articles of Interest

Here are some of the blogs and articles I have found interesting over the last few days. Today was a slower day, so I got some time to catch up on some reading I had missed.

    Friday, July 23, 2010

    Duct Tips: Sealing Your Ductwork For Efficiency

    Tips for anything are a dime a dozen. This tip is no different, except that it can save that dime over and over again.

    If you have an older duct system in your home, chances are the joints of the trunk duct and pipe aren't sealed properly. This can make your heating and cooling systems run less than efficient over the long run. Costing you money.

    The good news is that simple things can be done to help the efficiency of your heating and air conditioning system. One of the most important is the previously mentioned, sealing of the duct joints. This is an extremely cost effective way to save on heating cooling costs over time. Plus, it's an easy job for anyone and can be accomplished in a relatively short amount of time.

    First, I am providing a PDF link for the recommended best practices when sealing your ductwork. The document provides a great overview of the process and reasons for sealing your heating and air conditioning systems. Pictures accompany much of the descriptions for a better understanding of what is being explained.

    Now for some visual stimulation. Since I am no video making genius, like many of us I went to youtube and found a simple video to help illustrate my point. Enjoy!

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    Wednesday, July 21, 2010

    The Week Of The Locusts!

    Our fabrication shop has apparently become some sort of breeding ground for insanely sized locusts and maybe bees. I'm no insect expert, both could be locust, I don't know. The first one looks like a bee to me. However, I haven't seen a bee this big and I live upstate in the mountains. All I know is, I feel like I've been disposing of insects more than fabricating sheet metal these days. If this continues I may be in the market for a Geiger counter to check radiation levels.

    I don't know if this is a wasp or a locust. All I know is that it's giant.

    This one died because a bird attacked it just inside our overhead door


    Check out the new website kesheetmetal.com
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