This morning I am working on a custom cold air filter box. Basically a plenum with a filter rack riveted inside. I fabricated the plenum and just finished installing the filter rack. Here are a few basic before and after pictures.
Here are a couple pictures of the finished plenum without the filter rack installed. As you can see, I have left a slot in the plenum ( 1 1/4" wide ) where the filter will slide in and out.
Next I have to fabricate the 1"x1"x1" channel pieces that will become the finished rack inside the plenum. The plenum is a basic 16" x 24", so I will need two 23 3/4" rails for the long sides and one 15 3/4" rail for the short side. Notice I have subtracted 1/4" from each rail. That is so the rails fit easily inside the plenum without any unneeded force, while allowing for movement in the plenum for easy installation on the job site. I have also cut some 45 degree notches on the 15 3/4" rail so that when the filter slides inside, it won't get caught on a bent corner of metal.
All that is left to do is rivet the sections of rail inside the plenum and the rack is installed. I usually start by installing the 23 1/4" sections first and then slide the 15 3/4" section down inside the other two rails. Now the customer can pick it up and install it on the job site. I have used some basic filter material in the picture to show how the filter would slide inside the plenum. I would not suggest using this as a filter for a homeowner. Buy some high quality filters that will last.
Thursday, February 10, 2011
Filter Rack Installation Inside a Plenum
Monday, February 7, 2011
Our Favorite Super Bowl Commercial: Detroit Rock City
Our favorite Super Bowl commercial was hands down the Eminem Chrysler spot. Gotta love the appreciation of manufacturing in this country and the importance of one of the great city's in America. Love it or hate it, Detroit Rock City is an important cog in the workings of the country as a whole. With the jobless rate still hovering in the 9% range, a busy Detroit is a good sign for the direction of the jobless market and the country's ability to build things going forward.
Wednesday, August 4, 2010
List of HVAC Manuals and Books For Kindle
The Kindle
and ipad
are quickly becoming the norm when it comes to reading books and magazines instead of prior print editions. Well, the same goes for those bulky HVAC manuals that you have in your truck or office that you reference for data regularly.
Good news!....Some of those same books are in convenient digital form for your Kindle
or e-reader
device so you can keep more of them on hand without the stacks and mess of heavy print books. Now you can take them on the go when you need them on a job, a quote or to and from the office daily without breaking your back. Here is a list of some of the more popular HVAC manuals and books for your Kindle or e-reader.
Good news!....Some of those same books are in convenient digital form for your Kindle
Click Here
to get your very own Kindle
Friday, July 30, 2010
When Business is Slow, Take What You Can Get
Sometimes when business is slow, you find yourself taking jobs that aren't really your M.O. Well, lately business has been slower, so we took one of those jobs this morning. Now, to be clear, the job was hooking up the duct work
to the ventilation system for a paint booth
. This, in a sense is exacactly what we do and should be no problem. The issues for us were that the application was more commericail, with 18" spiral duct and a system (i.e. ventilation for a paint booth) that we were unfamiliar with. However, we knocked it out in a few hours, the job came out great and we went home paid and happy. All in all a good day for K & E Sheet Metal and a lesson that sometimes doing something you never tried can bring new business opportunities. 
Here's a few pics!
Wednesday, July 28, 2010
Articles of Interest
Here are some of the blogs and articles I have found interesting over the last few days. Today was a slower day, so I got some time to catch up on some reading I had missed.
- Cash For Caulkers - Leaky Air Duct Work | Air Duct Cleaning Blog
- Cash for appliances: More cash in RI, more appliances in CA | Consumer Reports
- JP Morgan Continues Commercial HVAC Optimism | Wholesale Observations
- Recycling Your Air Conditioning Units | NYC Air Conditioning
- Credit Cards Take From Poor, Give to the Rich | Wall Street Journal
- Apartment Rentals Surge in U.S. on Home Foreclosures, Job Gains | Bloomberg
Friday, July 23, 2010
Duct Tips: Sealing Your Ductwork For Efficiency
Tips for anything are a dime a dozen. This tip is no different, except that it can save that dime over and over again.
If you have an older duct system in your home, chances are the joints of the trunk duct and pipe aren't sealed properly. This can make your heating and cooling systems run less than efficient over the long run. Costing you money.
If you have an older duct system in your home, chances are the joints of the trunk duct and pipe aren't sealed properly. This can make your heating and cooling systems run less than efficient over the long run. Costing you money.
The good news is that simple things can be done to help the efficiency of your heating and air conditioning system. One of the most important is the previously mentioned, sealing of the duct joints. This is an extremely cost effective way to save on heating cooling costs over time. Plus, it's an easy job for anyone and can be accomplished in a relatively short amount of time.
First, I am providing a PDF link for the recommended best practices when sealing your ductwork. The document provides a great overview of the process and reasons for sealing your heating and air conditioning systems. Pictures accompany much of the descriptions for a better understanding of what is being explained.
Now for some visual stimulation. Since I am no video making genius, like many of us I went to youtube and found a simple video to help illustrate my point. Enjoy!
Check Out Our NEW website kesheetmetal.com
Related articles by Zemanta
- Leaking ductwork can require costly repairs (seattletimes.nwsource.com)
- Want to beat the summer heat? EPA offers cooling tips (content.usatoday.com)
Labels:
Air Conditioning,
Duct Sealing,
Duct System,
Duct Tips,
heating
Wednesday, July 21, 2010
The Week Of The Locusts!
Our fabrication shop has apparently become some sort of breeding ground for insanely sized locusts and maybe bees. I'm no insect expert, both could be locust, I don't know. The first one looks like a bee to me. However, I haven't seen a bee this big and I live upstate in the mountains. All I know is, I feel like I've been disposing of insects more than fabricating sheet metal these days. If this continues I may be in the market for a Geiger counter to check radiation levels.
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| I don't know if this is a wasp or a locust. All I know is that it's giant. |
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| This one died because a bird attacked it just inside our overhead door |
Check out the new website kesheetmetal.com
Related articles by Zemanta
- Cannibalism could avert locust plague (news.theage.com.au)
- Swarming locusts need larger brains (eurekalert.org)
- Australia faces plague of locusts (windsorstar.com)
- Swarming 'swells' locusts' brains (news.bbc.co.uk)
Labels:
fabrication shop,
Geiger counter,
locusts
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